Helideck Installation

Helideck installation

Client: Transmission System Operator

Project: New Helideck Installation

Scope: Installation engineering, lifting, transport, temporary works, offshore execution support and project documentation

Project Overview

Following investigations into faults affecting an existing helideck structure, the end client and contractor agreed to replace the helideck and associated support structure with a new-build system.

Elgenio was tasked with developing the engineering required for transportation and installation of the replacement helideck and support structure, including the mechanical and electrical hook-up activities.

Our scope also included the engineering documentation required for the transportation and installation campaign, including procedures, inspection and test plans, as-built documentation and offshore engineering support.

The Challenge

The project was delivered during the COVID-19 pandemic across multiple European locations, with travel restrictions preventing many routine site visits and inspections.

Installation engineering was also being developed in parallel with the detailed design of the helideck and support structure. Changes to the structural design, including a move from bolted connections to a fully welded arrangement, resulted in late changes to the offshore installation scope and additional requirements for preparation, welding and coating.

The project included complex lifting and installation methods with tight fit-up tolerances at the welded structural interfaces.

Lifting operations were also subject to restrictive wind limits due to the large sail area of the helideck structure.

Engineering Scope

  • Transportation Engineering
  • Installation Engineering
  • Lift Planning & Review
  • Structural Interface Review
  • Temporary Works & Installation Aids
  • Method & Procedure Development
  • Inspection & Test Plans
  • Mechanical & Electrical Hook-Up Planning
  • As-Built Documentation
  • Offshore Engineering Support

The Solution

Elgenio took an active role in leading the installation engineering within the project consortium and worked to ensure that installation requirements were considered alongside the developing structural design.

As the design evolved, the installation methodology and supporting engineering were updated to accommodate changes to the structural interfaces, connection details and offshore work scope.

During the offshore campaign, Elgenio provided engineering support to the site management team, allowing the programme of works to be adapted around changing priorities and weather restrictions.

By considering the structural design, lifting requirements, installation sequence and offshore execution constraints together, the project team was able to develop a practical installation approach rather than treating each engineering discipline in isolation.

Results

Responsive Engineering Support

A small, aligned engineering team allowed the project to respond quickly to changing requirements from the client and consortium partners.

Reduced Offshore Downtime

Engineering support during the campaign helped the site team adapt the programme around weather restrictions and maintain progress offshore.

Integrated Installation Solution

Structural, lifting, installation and offshore execution requirements were considered together to support practical delivery of the new helideck.

Download case study A printable PDF summary of this project is also available. Download PDF

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